سبيكة MONEL® 401

Alloy-401

MONEL® Alloy 401 Product Introduction

MONEL® alloy 401 is a nickel-copper alloy known for its high strength and excellent corrosion resistance in a variety of environments. This product introduction covers its chemical composition, mechanical properties, performance at different temperatures, industry applications, shapes, sizes, production standards, and other pertinent details.

التركيب الكيميائي

عنصرتعبير (٪)
النيكل (ني)66.5 min
Copper (Cu)31.5-37.0
الحديد (الحديد)1.0 كحد أقصى
المنغنيز (من)1.0 كحد أقصى
السيليكون (سي)0.25 max
الكربون (ج)0.3 max
الكبريت (S)0.024 max

الخواص الميكانيكية

ملكيةقيمة
Tensile Strength (Annealed)760 MPa (110 ksi) min
Yield Strength (Annealed)345 MPa (50 ksi) min
Elongation (Annealed)45% min
Hardness (Annealed)75 HRB max

الأداء في درجات حرارة مختلفة

Temperature RangePerformance
Room TemperatureExcellent corrosion resistance, good mechanical properties
Elevated Temperatures (up to 300°C / 570°F)Maintains strength and toughness
Cryogenic TemperaturesRetains ductility and toughness

تطبيقات الصناعة

MONEL® alloy 401 finds applications in various industries requiring corrosion resistance and high strength:

Industryالتطبيقات
MarineShipbuilding, seawater piping
المعالجة الكيميائيةSulfuric acid production, chemical vessels
الفضاء الجويAircraft components, fuel tanks
Oil & GasValve trim, pump shafts

الأشكال والأحجام ومعايير الإنتاج

Shapes and Sizes
استمارةSize Range
SheetsThickness: 0.5 mm – 3 mm
PlatesThickness: 1 mm – 50 mm
الحاناتDiameter: 6 mm – 100 mm
PipesOD: 6 mm – 500 mm
TubesOD: 6 mm – 300 mm
Production Standards and Corresponding Grades
CountryمعيارCorresponding Grade
United StatesASTM B127, ASTM B164UNS N04401
ألمانياDIN 17750, DIN 177512.4361
فرنساAFNOR NFM 87-310-
United KingdomBS 3072, BS 3073NA11
JapanJIS NW 4401-
ChinaGB/T 12771, GB/T 12770-

Welding, Machining, Polishing, Heat Treatment, and Cold Working

عمليةتفاصيل
لحامWelds with matching composition filler metals
بالقطعRequires sharp tools and proper cooling
تلميعAchieves good surface finish with mechanical methods
المعالجة الحراريةAnnealing at 870°C (1600°F) followed by water quenching
Cold WorkingCan be cold worked to various degrees for shaping

المميزات والعيوب

وجهمزاياسلبيات
مزاياHigh strength and corrosion resistanceLimited availability in certain forms
Good ductility and toughnessMachining can be challenging
Suitable for marine and chemical processing applicationsCostlier compared to some alternatives
Retains properties at elevated temperatures

منتجات مماثلة

Material Gradeمقارنة
Alloy 400Similar composition with slightly different mechanical properties

خاتمة

MONEL® alloy 401 is a robust nickel-copper alloy renowned for its corrosion resistance and mechanical strength, making it ideal for marine, chemical processing, and aerospace applications. Its ability to withstand harsh environments and maintain integrity at high temperatures ensures reliability in critical industrial processes. Engineers and designers seeking a durable material for demanding applications can rely on MONEL® alloy 401 for consistent performance and longevity.

For detailed technical specifications and customized solutions, consulting with material suppliers and referencing specific product data sheets is recommended.