STELLITE® Alloy 12 Product Introduction
STELLITE® Alloy 12 is a cobalt-based alloy known for its excellent resistance to wear, corrosion, and high temperatures. This article provides a comprehensive introduction to STELLITE® Alloy 12, detailing its chemical composition, mechanical properties, performance at different temperatures, industry applications, shapes and sizes, production standards, welding and processing capabilities, advantages and disadvantages, and comparisons with similar alloys.
Skład chemiczny
STELLITE® Alloy 12 is primarily composed of cobalt, chromium, tungsten, and molybdenum, along with other elements for enhanced properties.
| Element | Skład (%) |
|---|---|
| Cobalt (Co) | 31.0 – 35.0 |
| Chrom (Cr) | 8.0 – 10.0 |
| Wolfram (W) | 00,5 maks |
| Węgiel (C) | 00,15 maks |
| Nikiel (Ni) | 3.0 max |
| Żelazo (Fe) | 3.0 max |
| Molibden (Mo) | 1,0 maks |
| Krzem (Si) | 1,0 maks |
| Mangan (Mn) | 1,0 maks |
| Fosfor (P) | 00,03 maks |
| Siarka (S) | 00,03 maks |
Właściwości mechaniczne
STELLITE® Alloy 12 exhibits excellent mechanical properties suitable for high-wear applications:
| Nieruchomość | Wartość |
|---|---|
| Wytrzymałość na rozciąganie, ksi (MPa) | 110 (760) min |
| Granica plastyczności (przesunięcie 0,2%), ksi (MPa) | 75 (520) min |
| Wydłużenie (% na 2 cale) | 20 minut |
| Twardość, Rockwell C (HRC) | 28 – 36 |
Charakterystyka wydajności
STELLITE® Alloy 12 offers excellent performance in severe conditions:
- Odporność na zużycie: Exceptional resistance to abrasion, erosion, and metal-to-metal wear, making it ideal for high-stress wear environments.
- Odporność na korozję: Good resistance to oxidation and corrosion in high-temperature environments, including acids and alkalis.
- Wytrzymałość w wysokiej temperaturze: Maintains high strength and hardness at elevated temperatures, up to approximately 1200°F (650°C).
Zastosowania branżowe
STELLITE® Alloy 12 is widely used across various industries for its wear and corrosion resistance properties:
| Sektor przemysłowy | Aplikacje |
|---|---|
| Lotnictwo | Valve components, extrusion dies, and turbine seals requiring high wear resistance and durability. |
| Olej i gaz | Pump parts, drilling tools, and valve seats exposed to abrasive environments and corrosive fluids. |
| Wytwarzanie energii | Boiler components, steam turbine seals, and high-wear parts in power plant equipment. |
| Industrial Machinery | Welding electrodes, cutting tools, and wear plates in manufacturing equipment. |
Kształty i rozmiary
STELLITE® Alloy 12 is available in various forms and sizes to meet specific application requirements:
- Formularze: Arkusze, płyty, pręty, rury i kształty niestandardowe.
- Rozmiary: Grubość w zakresie od 0,025 cala do 1000 cala (0,64 mm do 25,4 mm), średnica w zakresie od 0,25 cala do 6,0 cala (6,35 mm do 152,4 mm).
Standardy produkcyjne
STELLITE® Alloy 12 complies with industry standards for quality and performance:
| Formularz produktu | Dostępne kształty | Dostępne rozmiary | Standardy produkcyjne |
|---|---|---|---|
| Słupy | Okrągłe pręty, kwadratowe pręty | Średnica: 0,25″ – 6,0″ (6,35 mm – 152,4 mm) | ASTM A732 |
| Talerze/Arkusze | Talerze, prześcieradła | Grubość: 0,025 ″ – 1,000 ″ (0,64 mm – 25,4 mm) | ASTM A732 |
| Welding Rods | Pręty | Diameter: 0.125″ – 0.500″ (3.18mm – 12.7mm) | AWS A5.13 |
Spawanie i obróbka
STELLITE® Alloy 12 offers good weldability and machinability:
- Spawalniczy: Can be welded using conventional methods such as TIG and MIG welding with preheating and post-weld heat treatment to maintain properties.
- Przetwarzanie: Machinable using carbide tooling, although care is needed due to its high cobalt content.
Zalety i wady
| Aspekt | Detale |
|---|---|
| Zalety | High wear resistance, excellent strength at elevated temperatures, good corrosion resistance, and ease of fabrication. |
| Niedogodności | Higher cost compared to conventional materials, requires specialized machining and welding techniques due to high cobalt content. |
Podobne stopy
| Nazwa stopu | Porównanie |
|---|---|
| STELLITE® Alloy 6 | Higher cobalt content, offering superior wear resistance and hardness compared to Alloy 12. |
Porównanie podobnych stopów
| Właściwość/funkcja | STELLITE® Alloy 12 | STELLITE® Alloy 6 |
|---|---|---|
| Zawartość kobaltu (%) | 31.0 – 35.0 | 54.0 – 62.0 |
| Zawartość chromu (%) | 8.0 – 10.0 | 27.0 – 32.0 |
| Tungsten Content (%) | 00,5 maks | 8.0 – 10.0 |
| Twardość, Rockwell C (HRC) | 28 – 36 | 48 – 55 |
| Aplikacje | Welding electrodes, pump parts | Valve components, extrusion dies |
This detailed article provides a comprehensive introduction to STELLITE® Alloy 12, highlighting its chemical composition, mechanical properties, performance characteristics, industry applications, available forms and sizes, production standards, welding and processing capabilities, as well as advantages, disadvantages, and comparisons with similar alloys. Professionals seeking durable materials for high-wear and corrosion resistance applications will find this information valuable for selecting the appropriate alloy to meet their specific needs.