HASTELLOY® lega G

HASTELLOY-Alloy-G

Super Alloy HASTELLOY® G™ (UNS N06007) Product Introduction

HASTELLOY® G™ (UNS N06007) is a highly corrosion-resistant nickel-chromium-iron-molybdenum alloy designed for extreme environments where resistance to oxidizing and reducing acids is critical. This article provides a comprehensive introduction to HASTELLOY® G™ alloy, detailing its chemical composition, mechanical properties, performance across different temperatures, industry applications, available shapes and sizes, production standards, welding and processing capabilities, as well as advantages, disadvantages, and comparisons with similar products.

Composizione chimica

ElementoComposizione (%)
Nichel (Ni)66.0 min
Cromo (Cr)21.0 – 23.5
Ferro (Fe)5.0 – 7.0
Molibdeno (Mo)6.0 – 8.0
Rame1.0 – 2.5
Manganese (Mn)1,0 massimo
Silicon (Si)0.70 max
Carbonio (C)0.05 – 0.15
Zolfo (S)00,015 massimo
Fosforo (P)00,015 massimo

Proprietà meccaniche

ProprietàValore
Resistenza alla trazione, ksi (MPa)110 (760) minuti
Limite di snervamento (compensazione dello 0,2%), ksi (MPa)52 (360) min
Allungamento (% in 2 pollici)40 minuti
Durezza, Rockwell C (HRC)25 – 35

Prestazioni a diverse temperature

HASTELLOY® G™ alloy exhibits excellent performance across varying temperature ranges:

  • Temperatura ambiente: Exceptional resistance to oxidizing and reducing acids such as sulfuric acid, nitric acid, and hydrochloric acid.
  • Temperature elevate: Maintains high strength and corrosion resistance up to 1800°F (980°C), making it suitable for high-temperature chemical processing.
  • Basse temperature: Retains ductility and toughness at cryogenic temperatures, ensuring reliability in extreme environments.

Applicazioni industriali

HASTELLOY® G™ alloy finds applications across various industries due to its superior corrosion resistance:

Settore industrialeApplicazioni
Elaborazione chimicaReactors, heat exchangers, and piping systems handling aggressive chemicals such as acids and chlorides.
Pulp and PaperEquipment for bleach plants, digesters, and evaporators exposed to corrosive media.
Olio e gasComponents in refineries and petrochemical plants exposed to sour gas environments containing hydrogen sulfide.
FarmaceuticoPharmaceutical processing equipment requiring resistance to harsh chemicals.

Forme, dimensioni e standard di produzione

Forma del prodottoForme disponibiliTaglie disponibiliStandard di produzione
Fogli/PiastrePiatti, FogliSpessore: 0,025″ – 1.000″ (0,64 mm – 25,4 mm)ASTM B582
BarreBarre tonde, barre esagonaliDiametro: 0,25″ – 6,0″ (6,35 mm – 152,4 mm)ASTM B582
Tubi/tubazioniTubi senza saldatura, tubi saldatiDiametro esterno: 0,5″ – 6,0″ (12,7 mm – 152,4 mm)ASTM B619, ASTM B622

Standard e gradi corrispondenti

Paese/regioneStandard/Grado
Stati Uniti d'AmericaUNS N06007
Europa2.4618
GermaniaNiCr23Mo16Cu
FranciaNC23FeDU

Saldatura, Lavorazione, Lucidatura, Trattamento Termico

ProcessoDettagli
SaldaturaEccellente saldabilità con metodi TIG, MIG, garantendo giunti forti e affidabili in ambienti corrosivi.
in lavorazioneLavorabile con metodi convenzionali, offre flessibilità nei processi di fabbricazione.
LucidaturaIn grado di ottenere finiture lisce per una maggiore resistenza alla corrosione e un aspetto estetico migliore.
Trattamento termicoLa ricottura a 2050°F (1121°C) seguita da una rapida tempra ottimizza le proprietà e le prestazioni del materiale.

Lavorazione a freddo, vantaggi e svantaggi

AspettoDettagli
Lavorazione a freddoMantiene la duttilità e la formabilità a temperatura ambiente, facilitando la modellatura e la fabbricazione.
VantaggiExceptional resistance to a wide range of aggressive chemicals, high mechanical strength, and reliability in extreme environments.
SvantaggiCosto iniziale più elevato rispetto agli acciai inossidabili convenzionali, disponibilità limitata di forme e dimensioni specifiche.

Prodotti simili

Nome del prodottoConfronto
HASTELLOY C-276 (UNS N10276)Higher molybdenum content and broader resistance to oxidizing and reducing environments compared to G™ alloy.
HASTELLOY C-22 (UNS N06022)Higher chromium content and resistance to oxidizing and reducing acids, including wet chlorine and ferric and cupric chlorides.

Confronto di prodotti simili

Proprietà/funzionalitàHastelloy G™Hastelloy C-276Hastelloy C-22
Contenuto di nichel (%)66.057.056.0
Contenuto di molibdeno (%)6.0 – 8.015.0 – 17.012.5 – 14.5
Contenuto di cromo (%)21.0 – 23.514.5 – 16.520.0 – 22.5
Resistenza alla trazione (ksi)110 minuti110 minuti115 minuti
Limite di snervamento (ksi)52 minuti52 minuti55 minuti
Resistenza alla corrosioneExcellent in oxidizing and reducing acids, including sulfuric, nitric, and hydrochloric acid.Eccellente in un'ampia gamma di ambienti corrosivi, compresi forti ossidanti e agenti riducenti.Excellent in oxidizing and reducing acids, including wet chlorine and ferric and cupric chlorides.

This comprehensive article provides a detailed introduction to HASTELLOY® G™ alloy (UNS N06007), encompassing its chemical composition, mechanical properties, performance in various environments, industry applications, available forms and sizes, production standards, welding and processing capabilities, as well as advantages, disadvantages, and comparisons with similar alloys. The structured format using tables ensures clarity and accessibility of technical information, catering to engineers, manufacturers, and professionals seeking corrosion-resistant materials for demanding applications.