سبائك NIMONIC® 105

NIMONIC-Alloy-105

NIMONIC® Alloy 105: Product Introduction

NIMONIC® alloy 105 is a nickel-chromium-cobalt alloy known for its excellent high-temperature strength, oxidation resistance, and creep resistance. Developed for use in extreme environments, this alloy is favored in industries where reliability under harsh conditions is critical.

التركيب الكيميائي

عنصرتعبير (٪)
النيكل (ني)50.0-55.0
الكروم (الكروم)18.0-21.0
كوبالت (كو)15.0-21.0
الحديد (الحديد)2.0 max
الموليبدينوم (مو)1.0-1.5
Titanium (Ti)1.0-2.0
الألومنيوم (آل)0.4-1.0
الكربون (ج)0.1 max
السيليكون (سي)1.0 كحد أقصى
المنغنيز (من)1.0 كحد أقصى
الكبريت (S)0.015 max
الفوسفور (ف)0.02 max

الخواص الميكانيكية

ملكيةقيمة
Tensile Strength (RT)980 MPa (142 ksi) min
Yield Strength (0.2% offset) (RT)720 MPa (105 ksi) min
Elongation (RT)20% min
Creep Rupture StrengthExcellent at high temperatures
Hardness (HV)300-350 HV

الأداء في درجات حرارة مختلفة

Temperature RangePerformance
Room TemperatureHigh strength and oxidation resistance
Elevated Temperatures (up to 800°C / 1470°F)Excellent creep resistance and thermal stability
Cryogenic TemperaturesRetains ductility and toughness

تطبيقات الصناعة

NIMONIC® alloy 105 is utilized in various demanding applications:

Industryالتطبيقات
الفضاء الجويGas turbine components, high-temperature fasteners
توليد الطاقةTurbine blades, combustion chambers
Oil & GasWellhead components, valve stems
AutomotiveExhaust valves, turbocharger rotors

الأشكال والأحجام ومعايير الإنتاج

Shapes and Sizes
استمارةSize Range
SheetsThickness: 0.5 mm – 6 mm
PlatesThickness: 1 mm – 100 mm
الحاناتDiameter: 6 mm – 200 mm
الأسلاكDiameter: 0.1 mm – 10 mm
ForgingsVarious shapes and sizes as per standards
Production Standards and Corresponding Grades
CountryمعيارCorresponding Grade
United StatesAMS 5829N06105
ألمانياDIN 177422.4634
فرنساAFNOR NC 20T-
United KingdomBS HR 402HR402
JapanJIS HR 402-
ChinaGB/T 14992-

Welding, Machining, Polishing, Heat Treatment, and Cold Working

عمليةتفاصيل
لحامTIG and MIG methods recommended; post-weld heat treatment required
بالقطعCarbide tools and lubricants for optimal results
تلميعMechanical and electrochemical methods for desired finish
المعالجة الحراريةSolution annealing followed by aging
Cold WorkingCold forming and shaping processes are feasible

المميزات والعيوب

وجهمزاياسلبيات
مزاياHigh strength and corrosion resistanceLimited availability in certain forms
Excellent creep resistanceMachining can be challenging
Good thermal stability at high temperaturesCostlier compared to some alternatives
Versatile in high-temperature applications

منتجات مماثلة

Material Gradeمقارنة
NIMONIC® alloy 80Similar composition with lower cobalt content
Inconel® 718Higher nickel content, different applications

خاتمة

NIMONIC® alloy 105 stands as a robust solution for applications requiring exceptional strength and performance in extreme environments. Its precise chemical composition, reliable mechanical properties, and adherence to international production standards ensure reliability across aerospace, power generation, and oil & gas sectors globally. Designers and engineers seeking high-performance materials can confidently rely on NIMONIC® alloy 105 for critical applications demanding durability and reliability.

For detailed technical specifications and customized solutions, consulting with material suppliers and referencing specific product data sheets is recommended.