Haynes® 188 (Alloy 188) UNS R30188 Product Introduction
Haynes® 188, also known as Alloy 188 and designated as UNS R30188, is a cobalt-based superalloy renowned for its excellent high-temperature strength, oxidation resistance, and fabricability. This article provides a comprehensive introduction to Haynes® 188, covering its chemical composition, mechanical properties, performance at different temperatures, industry applications, shapes and sizes, production standards, welding and processing capabilities, advantages and disadvantages, and a comparison with similar alloys.
Kimyasal bileşim
Haynes® 188 is primarily composed of cobalt with significant additions of chromium, tungsten, nickel, and other elements to enhance its mechanical and thermal properties:
| Öğe | Kompozisyon (%) |
|---|---|
| Kobalt (Co) | 39.0 – 41.0 |
| Krom (Cr) | 20.0 – 24.0 |
| Nikel (Ni) | 20.0 – 24.0 |
| Volfram (W) | 13.0 – 15.0 |
| Demir (Fe) | Maksimum 3,0 |
| Molibden (Mo) | 2.0 – 3.0 |
| Manganez (Mn) | Maksimum 1,0 |
| Silikon (Si) | 00,5 maksimum |
| Karbon (C) | 00,05 – 0,15 |
| Bor (B) | 0.01 – 0.05 |
Mekanik özellikler
Haynes® 188 exhibits exceptional mechanical properties suitable for high-temperature applications:
| Mülk | Değer |
|---|---|
| Çekme Dayanımı, ksi (MPa) | 130 – 150 (896 – 1034) |
| Akma Dayanımı (%0,2 ofset), ksi (MPa) | 65 – 75 (448 – 517) |
| Uzama (2 inç cinsinden) | 20 – 30 |
| Sertlik, Rockwell C (HRC) | 34 – 40 |
Performans Özellikleri
Haynes® 188 offers several performance advantages:
- Yüksek Sıcaklık Dayanımı: Maintains excellent mechanical properties at temperatures up to 1093°C (2000°F), making it suitable for gas turbine engine components, such as turbine blades, combustors, and afterburners.
- Oksidasyon Direnci: Exhibits superior resistance to oxidation and corrosion in high-temperature environments, extending component lifetimes.
- Fabricability: Provides good weldability and formability, allowing for complex shapes and configurations.
Endüstri Uygulamaları
Haynes® 188 is widely used in industries where high strength and corrosion resistance at elevated temperatures are critical:
| Sanayi Sektörü | Uygulamalar |
|---|---|
| Havacılık | Gas turbine components, including blades, combustors, and transition ducts. |
| Güç üretimi | Turbine hot-section components, heat exchangers, and industrial furnace parts. |
| Kimyasal İşleme | High-temperature reactors, catalyst grid supports, and combustion chamber linings. |
Şekiller ve boyutlar
Haynes® 188 is available in various forms and sizes to meet specific application needs:
- Formlar: Levhalar, levhalar, çubuklar, dövme parçalar ve teller.
- Boyutlar: Plakalar için kalınlıklar 0,5 mm'den 100 mm'ye, yuvarlak çubuklar için çaplar 1 mm'den 300 mm'ye kadar değişmektedir.
Üretim Standartları
Haynes® 188 conforms to international production standards ensuring quality and reliability:
| Ürün Formu | Mevcut Şekiller | Mevcut Boyutlar | Üretim Standartları |
|---|---|---|---|
| Plakalar/Levhalar | Çarşaflar, Tabaklar | Kalınlık: 0,5 mm – 100 mm | ASTM B435, AMS 5608 |
| Çubuklar/Çubuklar | Yuvarlak çubuklar, Kare çubuklar | Çap: 1 mm – 300 mm | ASTM B572, AMS 5608 |
| Dövmeler | Bloklar, Diskler, Halkalar | Boyut: Özelleştirilmiş | ASTM B637, AMS 5772 |
Kaynak ve İşleme
Haynes® 188 offers good weldability and processing characteristics:
- Kaynak: TIG, MIG, direnç kaynağı gibi yöntemler kullanılarak kaynak yapılabilir. Özellikleri korumak için ön ısıtma ve kaynak sonrası ısıl işlem gerekebilir.
- İşlenebilirlik: Genellikle karbür takımlar ve uygun kesme sıvıları kullanılarak çözeltide tavlanmış durumda işlenir.
Avantajlar ve dezavantajlar
| Bakış açısı | Detaylar |
|---|---|
| Avantajları | Excellent high-temperature strength and oxidation resistance, good fabricability and weldability, and long service life in aggressive environments. |
| Dezavantajları | Higher cost compared to standard materials, requires specialized processing and handling due to its high strength and alloying elements. |
Benzer Alaşımlarla Karşılaştırma
Haynes® 188 (UNS R30188) is often compared with other cobalt-based superalloys such as Haynes® 25 and Haynes® 230. Here’s a brief comparison:
| Alaşım Türü/Özelliği | Haynes® 188 | Haynes® 25 | Haynes® 230 |
|---|---|---|---|
| Kimyasal bileşim | Cobalt, chromium, nickel, tungsten, molybdenum for high-temperature strength and oxidation resistance. | Cobalt, chromium, nickel, tungsten, molybdenum for high-temperature strength and oxidation resistance. | Cobalt, chromium, nickel, tungsten, molybdenum for high-temperature strength and oxidation resistance. |
| Mekanik özellikler | High tensile and yield strength, good ductility and formability. | Similar tensile and yield strength, good resistance to thermal fatigue and oxidation. | Higher tensile and yield strength compared to Haynes® 188, excellent thermal stability and corrosion resistance. |
| Uygulamalar | Gas turbine components, aerospace hot-section parts, industrial furnace components. | Aerospace components, gas turbine combustors, industrial furnace parts. | Aerospace and industrial gas turbine components requiring high-temperature strength and corrosion resistance. |
This detailed article introduces Haynes® 188 (Alloy 188, UNS R30188), highlighting its chemical composition, mechanical properties, performance characteristics, industry applications, available forms and sizes, production standards, welding and processing capabilities, as well as advantages, disadvantages, and a comparison with similar alloys. Engineers and professionals seeking a reliable, high-temperature superalloy for demanding applications in aerospace, power generation, and chemical processing will find Haynes® 188 well-suited for use in extreme environments.