HASTELLOY® stop G

HASTELLOY-Alloy-G

Super Alloy HASTELLOY® G™ (UNS N06007) Product Introduction

HASTELLOY® G™ (UNS N06007) is a highly corrosion-resistant nickel-chromium-iron-molybdenum alloy designed for extreme environments where resistance to oxidizing and reducing acids is critical. This article provides a comprehensive introduction to HASTELLOY® G™ alloy, detailing its chemical composition, mechanical properties, performance across different temperatures, industry applications, available shapes and sizes, production standards, welding and processing capabilities, as well as advantages, disadvantages, and comparisons with similar products.

Skład chemiczny

ElementSkład (%)
Nikiel (Ni)66.0 min
Chrom (Cr)21.0 – 23.5
Żelazo (Fe)5.0 – 7.0
Molibden (Mo)6.0 – 8.0
Copper (Cu)1.0 – 2.5
Mangan (Mn)1,0 maks
Krzem (Si)0.70 max
Węgiel (C)0.05 – 0.15
Siarka (S)00,015 maks
Fosfor (P)00,015 maks

Właściwości mechaniczne

NieruchomośćWartość
Wytrzymałość na rozciąganie, ksi (MPa)110 (760) min
Granica plastyczności (przesunięcie 0,2%), ksi (MPa)52 (360) min
Wydłużenie (% na 2 cale)40 min
Twardość, Rockwell C (HRC)25 – 35

Wydajność w różnych temperaturach

HASTELLOY® G™ alloy exhibits excellent performance across varying temperature ranges:

  • Room Temperature: Exceptional resistance to oxidizing and reducing acids such as sulfuric acid, nitric acid, and hydrochloric acid.
  • Elevated Temperatures: Maintains high strength and corrosion resistance up to 1800°F (980°C), making it suitable for high-temperature chemical processing.
  • Low Temperatures: Retains ductility and toughness at cryogenic temperatures, ensuring reliability in extreme environments.

Zastosowania branżowe

HASTELLOY® G™ alloy finds applications across various industries due to its superior corrosion resistance:

Sektor przemysłowyAplikacje
Przetwarzanie chemiczneReactors, heat exchangers, and piping systems handling aggressive chemicals such as acids and chlorides.
Pulpa i PapierEquipment for bleach plants, digesters, and evaporators exposed to corrosive media.
Olej i gazComponents in refineries and petrochemical plants exposed to sour gas environments containing hydrogen sulfide.
PharmaceuticalPharmaceutical processing equipment requiring resistance to harsh chemicals.

Kształty, rozmiary i standardy produkcyjne

Formularz produktuDostępne kształtyDostępne rozmiaryStandardy produkcyjne
Sheets/PlatesTalerze, prześcieradłaGrubość: 0,025 ″ – 1,000 ″ (0,64 mm – 25,4 mm)ASTM B582
SłupyRound bars, hexagonal barsŚrednica: 0,25″ – 6,0″ (6,35 mm – 152,4 mm)ASTM B582
Rury/RurySeamless tubes, welded pipesOD: 0.5″ – 6.0″ (12.7mm – 152.4mm)ASTM B619, ASTM B622

Standards and Corresponding Grades

Kraj/regionStandard/Grade
USAUNS N06007
Europe2.4618
NiemcyNiCr23Mo16Cu
FrancjaNC23FeDU

Welding, Processing, Polishing, Heat Treatment

ProcesDetale
SpawalniczyExcellent weldability using TIG, MIG methods, ensuring strong and reliable joints in corrosive environments.
ProcessingMachinable using conventional methods, offering flexibility in fabrication processes.
PolerowanieCapable of achieving smooth finishes for enhanced corrosion resistance and aesthetic appeal.
Obróbka cieplnaAnnealing at 2050°F (1121°C) followed by rapid quenching optimizes material properties and performance.

Cold Processing, Advantages, and Disadvantages

AspektDetale
Cold ProcessingRetains ductility and formability at room temperature, facilitating shaping and fabrication.
ZaletyExceptional resistance to a wide range of aggressive chemicals, high mechanical strength, and reliability in extreme environments.
NiedogodnościHigher initial cost compared to conventional stainless steels, limited availability of specific shapes and sizes.

podobne produkty

Product NamePorównanie
HASTELLOY C-276 (UNS N10276)Higher molybdenum content and broader resistance to oxidizing and reducing environments compared to G™ alloy.
HASTELLOY C-22 (UNS N06022)Higher chromium content and resistance to oxidizing and reducing acids, including wet chlorine and ferric and cupric chlorides.

Comparison of Similar Products

Właściwość/funkcjaHastelloy G™Hastelloy C-276Hastelloy C-22
Zawartość niklu (%)66.057,056,0
Zawartość molibdenu (%)6.0 – 8.015.0 – 17.012.5 – 14.5
Zawartość chromu (%)21.0 – 23.514.5 – 16.520.0 – 22.5
Tensile Strength (ksi)110 min110 min115 min
Yield Strength (ksi)52 min52 min55 min
Odporność na korozjęExcellent in oxidizing and reducing acids, including sulfuric, nitric, and hydrochloric acid.Excellent in a wide range of corrosive environments, including strong oxidizers and reducing agents.Excellent in oxidizing and reducing acids, including wet chlorine and ferric and cupric chlorides.

This comprehensive article provides a detailed introduction to HASTELLOY® G™ alloy (UNS N06007), encompassing its chemical composition, mechanical properties, performance in various environments, industry applications, available forms and sizes, production standards, welding and processing capabilities, as well as advantages, disadvantages, and comparisons with similar alloys. The structured format using tables ensures clarity and accessibility of technical information, catering to engineers, manufacturers, and professionals seeking corrosion-resistant materials for demanding applications.