Cobalt Alloys HY ST31 / Stellite 31 / UNS R30031 Product Introduction
Cobalt alloys such as HY ST31 (Stellite 31) and UNS R30031 are renowned for their exceptional resistance to wear, corrosion, and high temperatures. This article provides a comprehensive introduction to these alloys, covering their chemical composition, mechanical properties, performance at different temperatures, industry applications, shapes and sizes, production standards, welding and processing capabilities, advantages and disadvantages, and comparisons with similar alloys.
Composizione chimica
HY ST31 (Stellite 31) and UNS R30031 have a complex chemical composition designed to achieve their high-performance properties:
| Elemento | Composizione (%) |
|---|---|
| Cobalto (Co) | 30.0 – 34.0 |
| Cromo (Cr) | 27.0 – 31.0 |
| Tungsteno (W) | 12.0 – 15.0 |
| Nichel (Ni) | 3.0 – 5.0 |
| Ferro (Fe) | 3.0 – 4.5 |
| Molibdeno (Mo) | 2.0 – 3.5 |
| Carbonio (C) | 00,05 – 0,15 |
| Manganese (Mn) | 1,0 massimo |
| Silicon (Si) | 1,0 massimo |
| Fosforo (P) | 00,04 massimo |
| Zolfo (S) | 00,04 massimo |
Proprietà meccaniche
HY ST31 (Stellite 31) and UNS R30031 exhibit excellent mechanical properties suitable for high-stress applications:
| Proprietà | Valore |
|---|---|
| Resistenza alla trazione, ksi (MPa) | 135 (930) minuti |
| Limite di snervamento (compensazione dello 0,2%), ksi (MPa) | 105 (725) min |
| Allungamento (% in 2 pollici) | 20 minuti |
| Durezza, Rockwell C (HRC) | 38 – 44 |
Caratteristiche prestazionali
These cobalt alloys offer outstanding performance in severe environments:
- Resistenza all'usura: Exceptional resistance to abrasion, erosion, and metal-to-metal wear, making them ideal for high-stress wear applications.
- Resistenza alla corrosione: Excellent resistance to oxidation and corrosion in high-temperature and corrosive environments, including acids and alkalis.
- Resistenza alle alte temperature: Maintains strength and hardness at elevated temperatures, up to approximately 1200°F (650°C).
Applicazioni industriali
HY ST31 (Stellite 31) and UNS R30031 are utilized across various industries where durability and resistance to wear and corrosion are critical:
| Settore industriale | Applicazioni |
|---|---|
| Aerospaziale | Turbine blades, combustion chambers, and high-temperature engine components. |
| Olio e gas | Valves, pump components, and drilling equipment exposed to abrasive and corrosive fluids. |
| Medical | Surgical instruments, prosthetic devices, and biomedical implants requiring wear and corrosion resistance. |
Forme e dimensioni
These alloys are available in various forms and sizes to suit different applications:
- Forme: Lamiere, piastre, barre, tubi e forme personalizzate.
- Taglie: Spessore compreso tra 0,025 pollici e 1,000 pollici (da 0,64 mm a 25,4 mm), diametro compreso tra 0,25 pollici e 6,0 pollici (da 6,35 mm a 152,4 mm).
Standard di produzione
HY ST31 (Stellite 31) and UNS R30031 conform to industry standards ensuring quality and reliability:
| Forma del prodotto | Forme disponibili | Taglie disponibili | Standard di produzione |
|---|---|---|---|
| Barre/Aste | Barre tonde, barre quadre | Diametro: 0,25″ – 6,0″ (6,35 mm – 152,4 mm) | ASTM A732, AMS 5759 |
| Lastre/Fogli | Piatti, Fogli | Spessore: 0,025″ – 1.000″ (0,64 mm – 25,4 mm) | ASTM A732, AMS 5537 |
| Fili | Fili | Diametro: 0,010″ – 0,250″ (0,25 mm – 6,35 mm) | ASTM A580, AMS 5832 |
| Tubi/tubazioni | Tubi, Tubi | Diametro esterno: 0,250″ – 6,000″ (6,35 mm – 152,4 mm) | ASTM A732, AMS 5759 |
Saldatura e lavorazione
HY ST31 (Stellite 31) and UNS R30031 offer good weldability and machinability:
- Saldatura: Può essere saldato utilizzando metodi standard come la saldatura TIG e MIG con opportuno preriscaldo e trattamento termico post-saldatura.
- Elaborazione: Machinable using carbide tools, although care is needed due to their high hardness and toughness.
Vantaggi e svantaggi
| Aspetto | Dettagli |
|---|---|
| Vantaggi | High wear resistance, excellent strength at elevated temperatures, good corrosion resistance, and versatility in various applications. |
| Svantaggi | Higher cost compared to conventional materials, requires expertise in handling due to their high strength and hardness. |
Leghe simili
| Nome della lega | Confronto |
|---|---|
| Cobalt Alloy 6 | Higher cobalt content, offering superior wear resistance and hardness compared to HY ST31 and UNS R30031. |
Confronto di leghe simili
| Proprietà/funzionalità | HY ST31 / UNS R30031 | Cobalt Alloy 6 |
|---|---|---|
| Contenuto di cobalto (%) | 30.0 – 34.0 | 54.0 – 62.0 |
| Contenuto di cromo (%) | 27.0 – 31.0 | 25.0 – 32.0 |
| Contenuto di tungsteno (%) | 12.0 – 15.0 | 8.0 – 10.0 |
| Durezza, Rockwell C (HRC) | 38 – 44 | 48 – 55 |
| Applicazioni | Aerospace, Oil & Gas, Medical | Utensili industriali, componenti soggetti ad usura |
This detailed article provides a comprehensive introduction to HY ST31 (Stellite 31) and UNS R30031, highlighting their chemical composition, mechanical properties, performance characteristics, industry applications, available forms and sizes, production standards, welding and processing capabilities, as well as advantages, disadvantages, and comparisons with similar alloys. Engineers and professionals seeking durable materials for high-wear and corrosion-resistant applications will find this information valuable for selecting the appropriate alloy to meet their specific needs.