NAMONIC 80A: un'analisi completa delle prestazioni di SuperAlloy a base di nichel

Shanghai Lion Metal Co., Ltd. Divisione leghe a base di nichel

1. Chemical Composition

ElementoComposition (wt%)Role in Alloy
Nichel (Ni)76-80Base matrix, primary strengthening element
Cromo (Cr)19-21Corrosion and oxidation resistance
Titanio (Ti)1.6-2.4Precipitation hardening
Alluminio (Al)0.9-1.5Oxidation resistance, intermetallic formation
Carbonio (C)≤0.1Controlled for microstructure stability

2. Mechanical Properties Comparison

ProprietàNimonic 80aInconel 718Hastelloy x
Resistenza alla trazione (MPa)800-10001240-1380650-750
Carico di snervamento (MPa)350-4501100-1250300-380
Allungamento (%)15-2510-1820-30
Temperatura operativa (° C)500-850650-800600-900

3. Performance Characteristics

High-Temperature Oxidation Resistance

  • Excellent oxide film formation
  • Maintains strength up to 750°C
  • Minimal scale growth and spallation

Microstructural Strengthening Mechanisms

  1. Solid solution strengthening (Ni matrix)
  2. Precipitation hardening (Ni3Ti)
  3. Dispersion strengthening (carbides, intermetallics)

4. Typical Application Fields

IndustriaApplicazioniKey Requirements
AerospazialeTurbine blades, combustion chambersHigh strength, temperature resistance
Produzione di energiaGas turbine components, heat exchangersThermal stability, corrosion resistance
Elaborazione chimicaReaction vessels, distillation columnsAggressive environment performance
Nuclear IndustryReactor components, heat transfer equipmentLong-term stability, radiation resistance

5. Comparative Performance Analysis

Advantages Over Other Nickel-Based Alloys

  • Superior high-temperature strength
  • Excellent oxidation resistance
  • Good creep resistance
  • More cost-effective than some exotic superalloys

Limitations

  • Lower corrosion resistance compared to some Hastelloy grades
  • More complex processing requirements
  • Higher cost than standard stainless steels

6. Processing Recommendations

Processing StageRecommended Parameters
Hot Working Temperature1100-1200°C
Solution Treatment1093-1204°C, water quench
Aging Treatment718-760°C, 4-8 hours
SaldaturaRequires specialized procedures
Maximum Continuous Use Temperature850°C

7. Microstructural Insights

Phase Composition

  • γ (Nickel) matrix
  • γ’ (Ni3Ti) precipitates
  • Cr-rich carbides
  • Small Al-containing intermetallics

Strengthening Mechanism

The combination of solid solution strengthening, precipitation hardening, and fine carbide distribution provides exceptional high-temperature mechanical properties.

Conclusione

NIMONIC 80A represents an advanced nickel-based superalloy with outstanding performance in high-temperature, high-stress applications. Its unique microstructural design provides a balanced combination of strength, oxidation resistance, and thermal stability.

Recommended Selection Criteria

  • High-temperature applications (500-850°C)
  • Moderate corrosive environments
  • Mechanical loading with thermal cycling
  • Aerospace and industrial turbomachinery components

Future Outlook

Continued research in alloy modifications and processing techniques will further enhance the performance of NIMONIC 80A and similar nickel-based superalloys.