Haynes® 188 (Alloy 188) UNS R30188 Product Introduction
Haynes® 188, also known as Alloy 188 and designated as UNS R30188, is a cobalt-based superalloy renowned for its excellent high-temperature strength, oxidation resistance, and fabricability. This article provides a comprehensive introduction to Haynes® 188, covering its chemical composition, mechanical properties, performance at different temperatures, industry applications, shapes and sizes, production standards, welding and processing capabilities, advantages and disadvantages, and a comparison with similar alloys.
Composizione chimica
Haynes® 188 is primarily composed of cobalt with significant additions of chromium, tungsten, nickel, and other elements to enhance its mechanical and thermal properties:
| Elemento | Composizione (%) |
|---|---|
| Cobalto (Co) | 39.0 – 41.0 |
| Cromo (Cr) | 20.0 – 24.0 |
| Nichel (Ni) | 20.0 – 24.0 |
| Tungsteno (W) | 13.0 – 15.0 |
| Ferro (Fe) | 3,0 massimo |
| Molibdeno (Mo) | 2.0 - 3.0 |
| Manganese (Mn) | 1,0 massimo |
| Silicon (Si) | 00,5 massimo |
| Carbonio (C) | 00,05 – 0,15 |
| Boro (b) | 0.01 – 0.05 |
Proprietà meccaniche
Haynes® 188 exhibits exceptional mechanical properties suitable for high-temperature applications:
| Proprietà | Valore |
|---|---|
| Resistenza alla trazione, ksi (MPa) | 130 – 150 (896 – 1034) |
| Limite di snervamento (compensazione dello 0,2%), ksi (MPa) | 65 – 75 (448 – 517) |
| Allungamento (% in 2 pollici) | 20 – 30 |
| Durezza, Rockwell C (HRC) | 34 – 40 |
Caratteristiche prestazionali
Haynes® 188 offers several performance advantages:
- Resistenza ad alta temperatura: Maintains excellent mechanical properties at temperatures up to 1093°C (2000°F), making it suitable for gas turbine engine components, such as turbine blades, combustors, and afterburners.
- Resistenza all'ossidazione: Exhibits superior resistance to oxidation and corrosion in high-temperature environments, extending component lifetimes.
- Fabricability: Provides good weldability and formability, allowing for complex shapes and configurations.
Applicazioni industriali
Haynes® 188 is widely used in industries where high strength and corrosion resistance at elevated temperatures are critical:
| Settore industriale | Applicazioni |
|---|---|
| Aerospaziale | Gas turbine components, including blades, combustors, and transition ducts. |
| Produzione di energia | Turbine hot-section components, heat exchangers, and industrial furnace parts. |
| Elaborazione chimica | High-temperature reactors, catalyst grid supports, and combustion chamber linings. |
Forme e dimensioni
Haynes® 188 is available in various forms and sizes to meet specific application needs:
- Forme: Lamiere, lastre, barre, pezzi fucinati e fili.
- Taglie: Spessori da 0,5 mm a 100 mm per le piastre e diametri da 1 mm a 300 mm per le barre tonde.
Standard di produzione
Haynes® 188 conforms to international production standards ensuring quality and reliability:
| Forma del prodotto | Forme disponibili | Taglie disponibili | Standard di produzione |
|---|---|---|---|
| Lastre/Fogli | Fogli, Piatti | Spessore: 0,5 mm – 100 mm | ASTM B435, AMS 5608 |
| Barre/Aste | Barre tonde, Barre quadrate | Diametro: 1 mm – 300 mm | ASTM B572, AMS 5608 |
| Forgiati | Blocchi, Dischi, Anelli | Dimensioni: personalizzato | ASTM B637, AMS 5772 |
Saldatura e lavorazione
Haynes® 188 offers good weldability and processing characteristics:
- Saldatura: Può essere saldato usando metodi come TIG, MIG e saldatura di resistenza. Il trattamento termico di preriscaldamento e post-salvataggio può essere necessario per mantenere le proprietà.
- Lavorabilità: Generalmente lavorata in condizioni di soluzione annealizzate usando strumenti di carburo e fluidi di taglio appropriati.
Vantaggi e svantaggi
| Aspetto | Dettagli |
|---|---|
| Vantaggi | Excellent high-temperature strength and oxidation resistance, good fabricability and weldability, and long service life in aggressive environments. |
| Svantaggi | Higher cost compared to standard materials, requires specialized processing and handling due to its high strength and alloying elements. |
Confronto con leghe simili
Haynes® 188 (UNS R30188) is often compared with other cobalt-based superalloys such as Haynes® 25 and Haynes® 230. Here’s a brief comparison:
| Tipo/proprietà della lega | Haynes® 188 | Haynes® 25 | Haynes® 230 |
|---|---|---|---|
| Composizione chimica | Cobalt, chromium, nickel, tungsten, molybdenum for high-temperature strength and oxidation resistance. | Cobalt, chromium, nickel, tungsten, molybdenum for high-temperature strength and oxidation resistance. | Cobalt, chromium, nickel, tungsten, molybdenum for high-temperature strength and oxidation resistance. |
| Proprietà meccaniche | High tensile and yield strength, good ductility and formability. | Similar tensile and yield strength, good resistance to thermal fatigue and oxidation. | Higher tensile and yield strength compared to Haynes® 188, excellent thermal stability and corrosion resistance. |
| Applicazioni | Gas turbine components, aerospace hot-section parts, industrial furnace components. | Aerospace components, gas turbine combustors, industrial furnace parts. | Aerospace and industrial gas turbine components requiring high-temperature strength and corrosion resistance. |
This detailed article introduces Haynes® 188 (Alloy 188, UNS R30188), highlighting its chemical composition, mechanical properties, performance characteristics, industry applications, available forms and sizes, production standards, welding and processing capabilities, as well as advantages, disadvantages, and a comparison with similar alloys. Engineers and professionals seeking a reliable, high-temperature superalloy for demanding applications in aerospace, power generation, and chemical processing will find Haynes® 188 well-suited for use in extreme environments.