Alliage MONEL® 400

MONEL® Alloy 400 Product Introduction

MONEL® alloy 400 is a nickel-copper alloy known for its excellent corrosion resistance in a wide range of environments. It offers high strength and toughness across a broad temperature range, making it suitable for various industrial applications. This introduction covers its chemical composition, mechanical properties, performance characteristics, industry applications, shapes, sizes, production standards, and other relevant details.

Composition chimique

ÉlémentComposition (%)
Nickel (Ni)63.0 min
Cuivre28.0-34.0
Fer (Fe)2.5 max
Manganèse (Mn)2,0 maximum
Silicium (Si)00,5 maximum
Carbone (C)0.3 max
Soufre (S)00,024 maximum

Propriétés mécaniques

PropriétéValeur
Tensile Strength (Annealed)517 MPa (75 ksi) min
Yield Strength (Annealed)172 MPa (25 ksi) min
Elongation (Annealed)35% min
Hardness (Annealed)65 HRB max

Performances à différentes températures

Plage de températurePerformance
Température ambianteExcellent corrosion resistance, good mechanical properties
Elevated Temperatures (up to 550°C / 1020°F)Retains strength and toughness
Températures cryogéniquesMaintient la ductilité et la ténacité

Applications industrielles

MONEL® alloy 400 is utilized in various industries for its corrosion resistance and mechanical properties:

IndustrieApplications
MarinPropeller shafts, seawater valves, pump shafts
Traitement chimiqueSulfuric acid and hydrofluoric acid production
Oil & GasPump shafts, oil well tools, valve trim
AérospatialAircraft fuel tanks, heat exchanger parts

Formes, tailles et normes de production

Formes et tailles
FormulaireGamme de tailles
FeuillesThickness: 0.5 mm – 4 mm
AssiettesThickness: 1 mm – 100 mm
BarresDiameter: 6 mm – 200 mm
TuyauxOD: 6 mm – 1000 mm
TubesOD: 6 mm – 1000 mm
Normes de production et qualités correspondantes
PaysStandardNote correspondante
États-UnisASTM B127, ASTM B164UNS N04400
AllemagneDIN 17750, DIN 177512.4360
FranceAFNOR NFM 87-310
Royaume-UniBS 3072, BS 3073NA13
JaponJIS NW 4400
ChineGB/T 12771, GB/T 12770

Soudage, usinage, polissage, traitement thermique et travail à froid

ProcessusDétails
SoudageWelds easily with matching composition filler metals
UsinageRequires sharp tools, low cutting speeds, and heavy feed rates
PolissageAchieves good surface finish with appropriate techniques
Traitement thermiqueAnnealing at 870°C (1600°F) followed by water quenching
Fonctionnement à froidGood ductility allows for extensive cold forming

Avantages et inconvénients

AspectAvantagesDésavantages
AvantagesExcellent corrosion resistance across many environmentsLimited availability in certain forms
Haute résistance et ténacitéRelatively high cost compared to some alternatives
Good mechanical properties at high and low temperatures
Suitable for marine and chemical processing applications

Produits similaires

Qualité du matériauComparaison
Alloy K-500Similar composition with added aluminum and titanium for increased strength

Conclusion

MONEL® alloy 400 stands out as a versatile nickel-copper alloy renowned for its corrosion resistance and mechanical properties across diverse industries. Its ability to withstand harsh environments, coupled with ease of fabrication and reliability, makes it a preferred choice for critical applications in marine, chemical processing, and aerospace sectors. Designers and engineers seeking a robust material capable of performing under demanding conditions can rely on MONEL® alloy 400 for consistent performance and longevity.

For detailed technical specifications and tailored solutions, consulting with material suppliers and referencing specific product data sheets is recommended.