Nimonic 80a : 니켈 기반 슈퍼 합금 성능에 대한 포괄적 인 분석

상하이라이온메탈(주) 니켈기합금 사업부

1. Chemical Composition

요소Composition (wt%)Role in Alloy
니켈(Ni)76-80Base matrix, primary strengthening element
크롬(Cr)19-21Corrosion and oxidation resistance
티타늄(Ti)1.6-2.4Precipitation hardening
알루미늄(Al)0.9-1.5Oxidation resistance, intermetallic formation
탄소(C)≤0.1Controlled for microstructure stability

2. Mechanical Properties Comparison

재산NIMONIC 80A인코넬 718하스텔로이 X
인장강도(MPa)800-10001240-1380650-750
항복강도(MPa)350-4501100-1250300-380
신장률(%)15-2510-1820-30
Operating Temperature (°C)500-850650-800600-900

3. Performance Characteristics

High-Temperature Oxidation Resistance

  • Excellent oxide film formation
  • Maintains strength up to 750°C
  • Minimal scale growth and spallation

Microstructural Strengthening Mechanisms

  1. Solid solution strengthening (Ni matrix)
  2. Precipitation hardening (Ni3Ti)
  3. Dispersion strengthening (carbides, intermetallics)

4. Typical Application Fields

산업애플리케이션Key Requirements
항공우주Turbine blades, combustion chambersHigh strength, temperature resistance
발전Gas turbine components, heat exchangersThermal stability, corrosion resistance
화학 처리Reaction vessels, distillation columnsAggressive environment performance
Nuclear IndustryReactor components, heat transfer equipmentLong-term stability, radiation resistance

5. Comparative Performance Analysis

Advantages Over Other Nickel-Based Alloys

  • Superior high-temperature strength
  • Excellent oxidation resistance
  • Good creep resistance
  • More cost-effective than some exotic superalloys

Limitations

  • Lower corrosion resistance compared to some Hastelloy grades
  • More complex processing requirements
  • Higher cost than standard stainless steels

6. Processing Recommendations

Processing StageRecommended Parameters
Hot Working Temperature1100-1200°C
Solution Treatment1093-1204°C, water quench
Aging Treatment718-760°C, 4-8 hours
용접Requires specialized procedures
Maximum Continuous Use Temperature850°C

7. Microstructural Insights

Phase Composition

  • γ (Nickel) matrix
  • γ’ (Ni3Ti) precipitates
  • Cr-rich carbides
  • Small Al-containing intermetallics

Strengthening Mechanism

The combination of solid solution strengthening, precipitation hardening, and fine carbide distribution provides exceptional high-temperature mechanical properties.

결론

NIMONIC 80A represents an advanced nickel-based superalloy with outstanding performance in high-temperature, high-stress applications. Its unique microstructural design provides a balanced combination of strength, oxidation resistance, and thermal stability.

Recommended Selection Criteria

  • High-temperature applications (500-850°C)
  • Moderate corrosive environments
  • Mechanical loading with thermal cycling
  • Aerospace and industrial turbomachinery components

Future Outlook

Continued research in alloy modifications and processing techniques will further enhance the performance of NIMONIC 80A and similar nickel-based superalloys.