Nimonic 80A:ニッケルベースの超合金性能の包括的な分析

上海獅子金属有限公司 ニッケル基合金事業部

1. Chemical Composition

要素Composition (wt%)Role in Alloy
ニッケル(Ni)76-80Base matrix, primary strengthening element
クロム(Cr)19-21Corrosion and oxidation resistance
チタン(Ti)1.6-2.4Precipitation hardening
アルミニウム(Al)0.9-1.5Oxidation resistance, intermetallic formation
カーボン(C)≤0.1Controlled for microstructure stability

2. Mechanical Properties Comparison

財産NIMONIC 80Aインコネル718ハステロイX
引張強さ(MPa)800-10001240-1380650-750
降伏強さ(MPa)350-4501100-1250300-380
伸長 (%)15-2510-1820-30
Operating Temperature (°C)500-850650-800600-900

3. Performance Characteristics

High-Temperature Oxidation Resistance

  • Excellent oxide film formation
  • Maintains strength up to 750°C
  • Minimal scale growth and spallation

Microstructural Strengthening Mechanisms

  1. Solid solution strengthening (Ni matrix)
  2. Precipitation hardening (Ni3Ti)
  3. Dispersion strengthening (carbides, intermetallics)

4. Typical Application Fields

業界アプリケーションKey Requirements
航空宇宙タービンブレード、燃焼室High strength, temperature resistance
発電Gas turbine components, heat exchangersThermal stability, corrosion resistance
化学処理Reaction vessels, distillation columnsAggressive environment performance
Nuclear IndustryReactor components, heat transfer equipmentLong-term stability, radiation resistance

5. Comparative Performance Analysis

Advantages Over Other Nickel-Based Alloys

  • Superior high-temperature strength
  • Excellent oxidation resistance
  • Good creep resistance
  • More cost-effective than some exotic superalloys

Limitations

  • Lower corrosion resistance compared to some Hastelloy grades
  • More complex processing requirements
  • Higher cost than standard stainless steels

6. Processing Recommendations

Processing StageRecommended Parameters
Hot Working Temperature1100-1200°C
Solution Treatment1093-1204°C, water quench
Aging Treatment718-760°C, 4-8 hours
溶接Requires specialized procedures
Maximum Continuous Use Temperature850°C

7. Microstructural Insights

Phase Composition

  • γ (Nickel) matrix
  • γ’ (Ni3Ti) precipitates
  • Cr-rich carbides
  • Small Al-containing intermetallics

Strengthening Mechanism

The combination of solid solution strengthening, precipitation hardening, and fine carbide distribution provides exceptional high-temperature mechanical properties.

結論

NIMONIC 80A represents an advanced nickel-based superalloy with outstanding performance in high-temperature, high-stress applications. Its unique microstructural design provides a balanced combination of strength, oxidation resistance, and thermal stability.

Recommended Selection Criteria

  • High-temperature applications (500-850°C)
  • Moderate corrosive environments
  • Mechanical loading with thermal cycling
  • Aerospace and industrial turbomachinery components

Future Outlook

Continued research in alloy modifications and processing techniques will further enhance the performance of NIMONIC 80A and similar nickel-based superalloys.