Duplex Steel F60 (UNS S32205): Product Introduction
Duplex stainless steel F60, also known as UNS S32205, is a versatile alloy known for its excellent corrosion resistance, high strength, and durability. This article provides a comprehensive introduction to Duplex Steel F60 (UNS S32205), covering its chemical composition, mechanical properties, performance at different temperatures, industry applications, shapes and sizes, production standards, welding and processing capabilities, advantages and disadvantages, and a comparison with similar alloys.
化学組成
Duplex Steel F60 (UNS S32205) has a balanced chemical composition that enhances its corrosion resistance and mechanical strength:
| 要素 | 構成 （％） |
|---|---|
| クロム(Cr) | 22.0 – 23.0 |
| ニッケル(Ni) | 4.5 – 6.5 |
| モリブデン(Mo) | 3.0 – 3.5 |
| マンガン(Mn) | 最大2.0 |
| シリコン（Si） | 最大1.0 |
| カーボン(C) | 0最大.030 |
| リン(P) | 0最大.030 |
| 硫黄(S) | 0最大.020 |
機械的性質
Duplex Steel F60 (UNS S32205) exhibits excellent mechanical properties suitable for a wide range of applications:
| 財産 | 価値 |
|---|---|
| 引張強さ、ksi (MPa) | 90 min (620 min) |
| 降伏強さ (0.2% オフセット)、ksi (MPa) | 65分(450分) |
| 伸び (% 単位 2 インチ) | 25分 |
| 硬度、ロックウェル C (HRC) | 最大30 |
性能特性
Duplex Steel F60 (UNS S32205) offers superior performance across various conditions:
- 耐食性: Excellent resistance to chloride-induced stress corrosion cracking (SCC), pitting, and crevice corrosion in aggressive environments, such as seawater and chemical processing.
- 強さ： Good combination of strength and toughness, suitable for structural applications requiring high mechanical properties.
- 溶接性: Good weldability with appropriate filler materials and techniques, ensuring ease of fabrication and repair.
産業用途
Duplex Steel F60 (UNS S32205) finds extensive use in industries requiring robust corrosion resistance and high strength:
| 産業部門 | アプリケーション |
|---|---|
| オイルとガス | Offshore and subsea pipelines, heat exchangers, and pressure vessels. |
| 化学処理 | Petrochemical plants, desalination systems, and chemical reactors. |
| Construction | Structural components in bridges, buildings, and architectural features. |
形状とサイズ
Duplex Steel F60 (UNS S32205) is available in various forms and sizes to meet specific application needs:
- フォーム: シート、プレート、バー、チューブ、パイプ、継手。
- サイズ: 板厚は0.5mm～50mm、丸棒は直径6mm～300mmまで対応可能です。
製造基準
Duplex Steel F60 (UNS S32205) adheres to international production standards ensuring quality and reliability:
| 製品形態 | 利用可能な形状 | 利用可能なサイズ | 製造基準 |
|---|---|---|---|
| プレート/シート | シート、プレート | 厚さ：0.5mm～50mm | ASTM A240、EN 10088 |
| バー/ロッド | 丸棒、角棒 | 直径：6mm～300mm | ASTM A276、EN 10088 |
| パイプ/チューブ | シームレス、溶接 | 外径：6mm～300mm | ASTM A790、ASTM A789 |
溶接・加工
Duplex Steel F60 (UNS S32205) offers good weldability and processing characteristics:
- 溶接： 耐食性を維持するために適切な予熱と溶接後の熱処理を行うことで、TIG、MIG、サブマージアーク溶接などの標準的な方法を使用して溶接できます。
- 機械加工性: 一般にオーステナイト系ステンレス鋼よりも低いため、機械加工には遅い速度とより多くの電力が必要になります。
長所と短所
| 側面 | 詳細 |
|---|---|
| 利点 | Excellent corrosion resistance in harsh environments, good combination of strength and toughness, suitable for diverse industrial applications. |
| 短所 | Lower toughness compared to austenitic stainless steels, requires careful handling during welding and fabrication due to its dual-phase microstructure. |
類似合金との比較
Duplex Steel F60 (UNS S32205) is often compared with other duplex stainless steels such as F51 (UNS S31803) and super duplex stainless steels like F55 (UNS S32760). Here’s a brief comparison:
| 合金の種類/特性 | 二相鋼 F60 (UNS S32205) | 二相鋼 F51 (UNS S31803) | Super Duplex Steel F55 (UNS S32760) |
|---|---|---|---|
| 耐食性 | 孔食や隙間腐食を含む塩化物による腐食に対する優れた耐性。 | Excellent resistance, slightly lower than F60 in aggressive chloride environments. | Enhanced resistance to pitting and crevice corrosion, particularly in seawater applications. |
| 強さ | Good combination of strength and toughness, suitable for structural applications. | High strength with good toughness, suitable for general-purpose applications. | Highest strength among duplex steels, ideal for heavy-duty applications in harsh environments. |
| アプリケーション | Oil and gas, chemical processing, construction sectors. | Similar applications with broader use in structural and architectural applications. | Offshore platforms, heat exchangers, and seawater handling systems. |
This detailed article introduces Duplex Steel F60 (UNS S32205), highlighting its chemical composition, mechanical properties, performance characteristics, industry applications, available forms and sizes, production standards, welding and processing capabilities, as well as advantages, disadvantages, and a comparison with similar alloys. Engineers and professionals seeking durable materials for applications requiring corrosion resistance and high strength will find this information valuable for selecting the appropriate alloy to meet specific operational needs.